Parking Brake Cable: Service and Repair

PARKING BRAKE CABLE

COMPONENTS (Part 1):

COMPONENTS (Part 2):

COMPONENTS (Part 3):

COMPONENTS (Part 4):

COMPONENTS (Part 5):

COMPONENTS (Part 6):

COMPONENTS (Part 7):

COMPONENTS (Part 8):

COMPONENTS (Part 9):

REMOVAL

HINT:
^ Use the same procedures for the No. 2 parking brake cable assembly and No. 3 parking brake cable assembly.
^ The procedures listed below are for the No. 3 parking brake cable assembly.

1. REMOVE PARKING BRAKE PEDAL ASSEMBLY

HINT: Refer to the procedures up to "REMOVE PARKING BRAKE PEDAL".

2. REMOVE NO. 1 PARKING BRAKE CABLE ASSEMBLY





3. REMOVE CROSS MEMBER FLOOR NO. 4 REINFORCEMENT SUB-ASSEMBLY
(a) Remove the 8 bolts and the cross member floor No. 4 reinforcement sub-assembly.





4. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Separate the No. 3 parking brake cable assembly from the parking brake equalizer.





5. SEPARATE NO. 2 PARKING BRAKE CABLE ASSEMBLY
(a) Separate the No. 2 parking brake cable assembly from the parking brake equalizer.





6. REMOVE NO. 4 PARKING BRAKE CABLE ASSEMBLY
(a) Slide the rubber boot as shown in the illustration.





(b) Remove the No. 4 parking brake cable assembly from the parking brake equalizer as shown in the illustration.

7. REMOVE EXHAUST TAIL PIPE ASSEMBLY
8. REMOVE EXHAUST CENTER PIPE ASSEMBLY
9. REMOVE REAR WHEEL
10. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY
11. REMOVE REAR DISC
12. REMOVE PARKING BRAKE SHOE RETURN TENSION NO. 1 SPRING
13. REMOVE PARKING BRAKE SHOE STRUT
14. REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY
15. REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET
16. REMOVE NO. 2 PARKING BRAKE SHOE ASSEMBLY





17. REMOVE NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Remove the 2 bolts and separate the No. 3 parking brake cable assembly from the backing plate.





(b) Using needle-nose pliers, remove the clip from the No. 3 parking brake cable assembly.
(c) Remove 3 bolts (A), bolt (B) and nut (C), and disengage each claw.





(d) Remove the No. 3 parking brake cable assembly from the body.





(e) Remove the parking brake cable clamp.

INSTALLATION





1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Install the parking brake cable clamp to the No. 3 parking brake cable assembly.
(b) Install the No. 3 parking brake cable assembly with 3 bolts (A), bolt (B) and nut (C), and engage each claw.
Torque:
Bolt (A) 8.5 N*m (87 kgf*cm, 75 in.*lbf)
Bolt (B) and Nut (C) 6.0 N*m (61 kgf*cm, 53 in.*lbf)








(c) Install the No. 3 parking brake cable assembly to the backing plate with the 2 bolts.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)





(d) Using a brass bar and a hammer, install the clip to the No. 3 parking brake cable assembly.

2. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY
3. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET
4. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY
5. INSTALL PARKING BRAKE SHOE STRUT
6. INSTALL PARKING BRAKE SHOE RETURN TENSION NO. 1 SPRING
7. CHECK PARKING BRAKE INSTALLATION
8. INSTALL REAR DISC
9. ADJUST PARKING BRAKE SHOE CLEARANCE
10. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY
11. INSTALL REAR WHEEL
12. INSTALL EXHAUST CENTER PIPE ASSEMBLY
13. INSTALL EXHAUST TAIL PIPE ASSEMBLY





14. INSTALL NO. 4 PARKING BRAKE CABLE ASSEMBLY
(a) Install the No. 4 parking brake cable assembly to the parking brake equalizer.





(b) Slide the rubber boot back as shown in the illustration.





15. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY
(a) Connect the No. 2 parking brake cable assembly to the parking brake equalizer.





16. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Connect the No. 3 parking brake cable assembly to the parking brake equalizer.





17. INSTALL CROSS MEMBER FLOOR NO. 4 REINFORCEMENT SUB-ASSEMBLY
(a) Install the cross member floor No. 4 reinforcement sub-assembly with the 8 bolts.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)

18. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY
19. INSTALL PARKING BRAKE PEDAL ASSEMBLY

HINT: Refer to the procedures up to "INSTALL PARKING BRAKE PEDAL".

20. CHECK FOR EXHAUST GAS LEAKS